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 Strip Mining Planning and Design

Dredging and Placer Mining

Lesson 9 Part 2

Placer mining, also called alluvial mining by the British, is an aqueous extraction method intended for recovery of heavy minerals from placer deposits using water to excavate and transport the mineral.

Placer deposits consist of some valuable mineral that accumulates in weathered rock or overburden (eluvial placers), in stream sediments (alluvial placers), or in beach deposits (beach placers) as a result of natural weathering and erosion processes. Glacial till and moraine placers are poorly sorted until subjected to stream action. Residual placers are mineralized rock weathered and in place principally through chemical change. Stream or fluvial placers are formed by running water that carries the lighter materials away faster than the heavier minerals, thus concentrating them. Historically, fluvial placers have been the most important.

The higher specific gravity minerals concentrate under placer- forming conditions. The process creates minerals that are tough and chemically inert. Typical minerals recovered by placer mining are gold, platinum, tin, diamond, titaniferous and ferrous iron sands and gemstones.

Exploration Methods
Generally speaking, the placer deposits are too unconsolidated to sample with equipment for hard-rock mining. The material to be mined is usually pushed aside by those machines.

Sampling and Prospecting- In reconnaissance sampling, there is indication of something of interest. Because of their complexity, placer deposits are the most difficult mineral deposits to sample.

Hints On Sampling

1. If there are not too many boulders present, the usual procedure is to put in a series of test pits on a systematic grid pattern.
2. The less uniform the ground appears to e the closer the grid must be.
3. If the ground is highly variable, or if there is a large number of boulders present, the usual procedure is to put in a series of trenches across the expected direction of old channels.
4. The pits or trenches should be dug to the expected depth of mining or to bedrock, whichever is less.
5. Each pit should yield at least a cubic meter of gravel and each trench yield several cubic meters of gravel. Boulders encountered in any pit or trench must be included in sample volume estimate.
6. Gravel from deep test pits should be broken up into different samples at any major change in ground to give some idea of how the values are distributed with depth or in different types of material.
7. Gravel from trenches should be broken into several samples.
8. The sampling should cover the expected area you expect to work in at least one season. Collect the quantity (total volume) of sample weight of what you expect to mine in a day.
9. The amount of gold in each sample should be determined by some small-scale mechanical method. A small sluice with hand panning clean up should be satisfactory.
10. Nuggets should be separated and weighed but it is usual practice not to include nugget weights in calculations of gravel grades (the nugget effect"!)
11. Non- nugget gold can be carefully weighed on a gold balance or analytical balance
12. Never reduce the size of the test pit or trench samples and send them for fire or chemical assay.

NOTE: Placer mines are at more risk to claim jumping than vein deposits because of their ease of exploitation.

Where shallow unconsolidated deposits are under water or have a high water table, any dewatered excavation below the water table will have inflowing water that carries the fine material preferentially. Nested caissons would be necessary to avoid contaminated samples caused by the inflow of waterborne fine-grained materials. In these nested caissons, some central portion of the pit or shaft can be protected by deeper exploration.
Commercial mechanical caissons sinkers are capable of drilling holes 3 ft in diameter to depths in excess of 400 ft in placers that do not contain thick seams of clay. Clay sticks to the caissons and drill casings making it difficult to drill.

Hand and mechanical churn drills are most commonly used after the pit and trench methods. In churn drilling, an outer casing of pipe led by a hardened drive shoe is driven down a few inches in the placer, water is poured in, and the loose materials in the bottom of the casing is slurried and bailed out either by a pump or bail consisting of a tube with a flap valve in its lower end. The bail is lowered to measure the core rise. The core rise is the height between the bottom of the drill shoe and the material in the bottom of the bail. In placer gold or platinum exploration, the volume of the sample is calculated from the theoretical volume of the drill hole based on the diameter of the cutting shoe. Once the core rise has been determined the bail is raised and lowered quickly to churn up the material on the bottom and forcing the loosened material in past the bail's flap valve. The bail material is dumped into measuring containers at the surface and the volume of the sample is measured again.

When the bail has excavated material as close to the bottom of the drill shoe as the desired, the casing is driven by hammering down or rotating it or a combination of the two, depending on the type of drill. A few inches of plug are left in the bottom of the casing to prevent free inflow. The cycle of drilling and bailing is continued to bedrock.
Well drilling equipment has been tried recently. The downfall of using the well-drilling equipment is that the samples are not as dependable without someone who is experienced with placer mining. Placer drill bits and bails replace the rock bits that were originally on the well drilling rigs.

Reverse circulation drills- have been used for placer sampling in number of instances, but with varying degrees of success. The drills use a double walled casing, with the opening between the inner and outer wall carrying either air or water under pressure downward tot he cutting shoe. Here it aids in cutting loose the material at the bottom of the hole and then carries it to the surface for recovery. The larger diameter, 8 to 12, reverse circulation drills give much better samples.

Sonic drilling- In shallow deposits, high-powered vibrations in high frequencies are transmitted down the casing to a cutting shoe. This method seems to work better in the clay types of materials.

Placer exploration field logs must contain all the measurements that are taken in the field. The results of calculations should be entered separately from measurements. If changes are made, make sure they are explained clearly.

Placer Mining Methods
Hand mining-
Panning is the earliest mining and recovery method. The material is scooped into a pan and covered with water. The pan is shaken to get he heavier materials to settle towards the bottom. The pan is swirled to allow the lighter materials to flow out of the pan with the swirling water. The heavier materials are saved by hand picking.
Another simplistic method is the ground sluice. This setup is a series of boards set across the flow of water in a channel. Ore is shoveled into the head of the sluice and broken up with the shovel to run down the sluice with the water. The lighter materials are washed away with the current. The heavier materials settle beyond the riffle boards.
The rocker is portable and more sophisticated. It is hand rocked tabling device using dippers of water poured over fine-screened particles of ore that are washed and recovered from the bottom.
Suction dredges are small jet assisted dredges that use gas powered engines to feed floating or shore based sluice box. The miner wades or dives in stream bottoms to pick the recent concentration of heavy materials. Recreational miners generally use this as it is difficult and does not move very much material in a day.
Some gold and gem miners have had success with this method but the dangers for these underwater miners are high.

Drift mining- This method is often used with minerals in relatively thin horizons that precludes excavation from the surface. The zone of concentration may extend into bedrock or on a false bedrock, often clay, or be in an intermediate horizon of gravel. Typically this has been used to mine gold and platinum. This method was largely responsible for the recovery of high grade gold in the Klondike. valued at 250 million. 75% of this was taken in the first ten years by drift miners.

Frozen placers- Practically all the auriferous gravel deposits north of the Alaska Range in Yukon and Alaska were frozen and had to be thawed for mining by all the methods other than hydraulicking. Gravel deposits to about 15 ft. in depth often could be thawed by solar action after removal of all vegetation and muck. the early drift miners used wood fires to sink shafts, and steam was delivered to pipe points driven into ground, which was inefficient and expensive. In 1918-1920, it was discovered that cold water would thaw the gravel. Pumped or low natural pressure water was seldom over 50 degrees F and could take up to 6 weeks to two or more seasons depending on the depth and the character of the deposit.


Dry mining-
This method was named for the reasonably dry footing required for the equipment. Dry stripping and placer mining with standard earthmoving equipment depends on the good footing for the equipment and short hauls to keep costs in line. This type of machinery- bulldozers, loaders, scrapers, shovels, draglines, backhoes, bucket wheel excavators, trucks and conveyors - is extremely flexible. Flexibility without planning, however, can be a disadvantage, allowing inexperienced or inadequately supervised personnel to get high-cost of operating situations very quickly.

Large-scale, dry-land mining methods must have adequate water available for mineral processing. although many waterless rougher recovery processes for heavy mineral have been tried , the economic success rate is very low.


Floating plants-
Washing plants mounted on barges are similar to the plants mounted on bucketline dredges but are of lower capacity. If not operated in large bodies of water or a flowing stream (and it is rarely legal to do so), these plants require ancillary water supplies and finely suspended solids- removal capability.

Until the advent of dependable backhoe excavators, dragline excavators were most commonly used to feed floating washing plants. Where the the material to be mined is not suited to a backhoe, the draglines are still used. The dragline method does not have the control or power that backhoe buckets do. The floating plant must be designed to coordinate with the excavator. The excavator must be able to elevate its bucket high enough to dump cleanly into the washing plant's hopper. Backhoes used with washing plants are usually limited to a shallower digging depth than their maximum in order to clean up bedrock over a reasonable working radius.

Bucketline dredges are capable of continuous excavation with mineral separation plants aboard, are very y efficient mining machines. they mine ore, process it, and discard tailing to waste in continuous stream. The process of dredge mining suffers from the in ability to stockpile material during malfunction of any piece of machinery in that sequence. As a result, a mineral dredge must be overdesigned in comparison with other mining plants, but there are almost none of the transportation problems of other mining methods. Ore flows from the mine face to the tailings area in an unbroken stream. On a bucketline dredge, the stream often moves through the system under the force of gravity once it was dumped from the buckets. Bucketline dredges are capable of high excavation rates in the hardest alluvial ground dredgeable because they are capable of transmitting to the mine face the greatest amount of digging force of any kind of dredge.


Hydraulic mining-
Hydraulic mining uses energy in a fluid to do work and represents a practical application of Bernoulli's equation.


Hydraulicking-
The process of breaking up and suspending the subject matter into a slurry is hydraulicking. This is done by using energy in a stream of water, and reducing the material to a slurry. ( Thomas D. McWaters)


Sluicing-
The process of moving the slurry is called sluicing. The slurry may proceed by gravity alone for several miles or require frequent or even continuous water/energy addition to move mere yards. Most mining operations use the hydraulicking monitor for sluicing. The movement of the slurry is affected by the unfavorable gradients and low energy water. The sluicing path should be short as possible, and water addition and pond formation should be minimized. ( Thomas D. McWaters)


Educing-
This is the lifting or pumping of slurry from its sluicing delivery point into a contained or enclosed circuit. Hydraulic mining is possible without educing but normally employs pumps, less frequently eductors (water-jet pumps) and rarely hydraulic elevators. these devices have physical constraints that limit the maximum particle sizes they can handle. This usually means they will need screening apparatus. ( Thomas D McWaters)

Surface mining can be subdivided into various classes and subclasses.

 

 Class  Subclass  Method
 Mechanical  _______________  Open Pit Mining
Quarrying
Strip Mining
Auger Mining
 Aqueous

 Placer

 

Solution

  Dredging
Hydraulic Mining


Surface Mining
In Situ Leaching

The advantages and disadvantages of one type of of surface mining vs. another is related to the types of equipment utilized and the associated costs and benefits derived from the use of equipment. Strip mining has the greatest choice of equipment, particularly for mining the flat lying coal seams in gentle topography. Open pit mining is usually limited to shovel/truck or front end loader/truck type operations. shovel /rail type operations of the past have been almost phased out in favor of truck haulage.

References
**This article was adapted from Howard L. Hartman, Senior Editor. SME Mining Engineering Handbook, 2nd Edition, Volume 2. (Littleton, Colorado: Society for Mining, Metallurgy, and Exploration, Inc., 1992), pp. 1453-1473


Resources

Links for Mining Equipment and supplies Alaska Mining and Dive Supply-links to supplies for mining supplies and equipment
http://www.akmining.com/mining.htm

http://www.akmining.com/mine/minclass.htm
Frequently Asked questions about prospecting in Alaska answered by Steve Herschbach, a miner, in Alaska

Placer Gold Mining in Alaska-Effect of Suction Dredge Operations on the Forty-Mile
http://geology.cr.usgs.gov/pub/fact-sheets/fs-0155-97/fs-0155-97.pdf

Alaska Placer Mining Applications
http://www.dnr.state.ak.us/mine_wat/pdf/forms/2k-apma/apma_gen.htm

Field Photos for Placer Mining -Some pictures of a sluice box also.
http://imcg.wr.usgs.gov/usbmak/borehole.html



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